GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
1. General Description
S165001
S165001E49
A: SPECIFICATIONS
Model
Fuel tank
Capacity
60 -(15.9 US gal, 13.2 Imp gal)
Location
Under rear seat
Fuel pump
Type
Impeller
Shutoff discharge pressure
373 - 677 kPa (3.8 - 6.9 kg/cm2, 54 - 98 psi)
Discharge flow
More than 65 - (17.2 US gal, 14.3 Imp gal)/h [12 V at 300 kPa (3.06 kg/cm2, 43.5 psi)]
Fuel filter
Cartridge type
FU(SOHCw/oOBD)-2
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
B: COMPONENT
S165001A05
1. INTAKE MANIFOLD
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(1)
Intake manifold gasket
(10) Nipple (LHD models)
(2)
Insulator A
(11) Plug (RHD models)
(3)
Insulator B
(12) Intake manifold
(4)
Fuel injector
(13) Fuel pipe ASSY
(5)
O-ring
(14) Fuel hose
(6)
Nipple (RHD models)
(15) Clip
(7)
Plug (LHD models)
(16) Fuel injector pipe RH
(8)
PCV valve
(17) Fuel injector pipe LH
Tightening torque: N-m (kgf-m, ft-lb) T1: 4.9 (0.5, 3.6) T2: 15.7 (1.6, 11.6) T3: 19 (1.9, 13.7) T4: 17(1.7, 12) T5: 25 (2.5, 18.1)
(9) Purge control solenoid valve
FU(SOHCw/oOBD)-3
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
2. AIR INTAKE SYSTEM
S165001A0502
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(1)    Gasket
(2)    Throttle position sensor
(3)    Gasket
(4)    Idle air control solenoid valve
(5)    Pressure sensor
(6)    Throttle body
Tightening torque: N-m (kgf-m, ft-lb) T1: 2.0 (0.2, 1.4) T2: 3.4 (0.35, 2.5) T3: 22 (2.2, 15.9)
FU(SOHCw/oOBD)-4
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
3. CRANKSHAFT POSITION, CAMSHAFT POSITION AND KNOCK SENSORS
S165001A0503
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(1) Crankshaft position sensor
(2) Knock sensor
Tightening torque: N-m (kgf-m, ft-lb) T1: 6.4 (0.65, 4.7) T2: 24 (2.4, 17)
FU(SOHCw/oOBD)-5
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
4. FUEL TANK
S165001A0504
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S2M0634A
FU(SOHCw/oOBD)-6
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
(1)
Heat sealed cover
(13) Evaporation hose C
(2)
Fuel tank band
(14) Joint pipe
(3)
Protector LH
(15) Evaporation hose B
(4)
Protector RH
(16) Evaporation pipe ASSY
(5)
Fuel tank
(17) Evaporation hose D
(6)
Fuel pump gasket
(18) Jet pump hose A
(7)
Fuel pump ASSY
(19) Fuel return tube
(8)
Fuel level sensor
(20) Retainer
(9)
Fuel cut valve gasket
(21) Quick connector
(10)
Fuel cut valve
(22) Jet pump hose B
(11)
Evaporation hose A
(23) Fuel pipe ASSY
(12)
Clip
(24) Evaporation hose E
(25)  Fuel return hose B
(26)  Fuel sub level sensor gasket
(27)  Jet pump filter
(28)  Fuel sub level sensor
Tightening torque: N-m (kgf-m, ft-lb) T1: 4.4 (0.45, 3.3) T2: 7.4 (0.75, 5.4) T3: 33 (3.4, 25)
FU(SOHCw/oOBD)-7
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
5. FUEL LINE
S165001A0505
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(1) Clamp
(7) Evaporation hose
(13) Canister hose A
(2) Fuel delivery hose A
(8) Clip
(14) Two-way valve
(3) Fuel filter bracket
(9) Fuel delivery hose B
(15) Canister hose B
(4) Fuel filter holder
(10) Fuel return hose
(16) Canister hose C
(5) Fuel filter cup
(11) Air vent hose
(17) Canister bracket
(6) Fuel filter
(12) Canister
(18) Fuel pipe ASSY
FU(SOHCw/oOBD)-8
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
6. FUEL FILLER PIPE
S165001A0506
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(1)    Fuel filler pipe ASSY
(2)    Clamp
(3)    Fuel filler valve
(4)    Filler pipe packing
(5)    Filler ring A
(6)    Filler ring B
(7)    Filler cap
(8)    Filler pipe protector
FU(SOHCw/oOBD)-9
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
C: CAUTION
S165001A03
-   Be careful not to burn your hands, because each part on the vehicle is hot after running.
-   Be sure to tighten fasteners including bolts and nuts to the specified torque.
-   Place shop jacks or safety stands at the speci­fied points.
-   Before disconnecting electrical connectors of sensors or units, be sure to disconnect negative terminal from battery.
-   Place "NO FIRE" signs near the working area.
-   Be careful not to spill fuel on the floor.
Wear working clothing, including a cap, protec­tive goggles, and protective shoes during opera­tion.
-   Remove contamination including dirt and corro­sion before removal, installation or disassembly.
-   Keep the disassembled parts in order and pro­tect them from dust or dirt.
-   Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation, disassembly, and replace­ment.
D: PREPARATION TOOL
S165001A17
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
REMARKS
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24082AA150 (Newly adopted tool)
CARTRIDGE
Troubleshooting for electrical systems.
B2M3876
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22771AA030
SELECT MONITOR KIT
Troubleshooting for electrical systems.
-  English: 22771AA030 (Without printer)
-  German: 22771AA070 (Without printer)
-  French: 22771AA080 (Without printer)
-  Spanish: 22771AA090 (Without printer)
B2M3877
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498307600
CHECK BOARD KIT
Troubleshooting for engine electrical system.
(1)  CHECK BOARD: 498307610
(2)  CHECK BOARD ADAPTER: 498307620
S2M2170A
FU(SOHCw/oOBD)-10