RADIATOR
Cooling
7. Radiator
S176058
8) Remove V-belt covers.
A: REMOVAL
S176058A18
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1. NON-TURBO MODEL
1) Disconnect battery ground cable.
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9) Disconnect over flow hose.
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2)   Lift-up the vehicle.
3)   Drain engine coolant completely. <Ref. to CO-14, DRAINING OF ENGINE COOLANT, REPLACEMENT, Engine Coolant.>
4)   Disconnect connectors of radiator main fan (A) and sub fan (B) motor.
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10) Remove reservoir tank.
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5)   Disconnect radiator outlet hose (A) from ther­mostat cover.
6)   Disconnect ATF cooler hoses (B) from radiator. (AT vehicles only)
11) Disconnect radiator inlet hose from radiator.
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7) Lower the vehicle.
CO-25
RADIATOR
Cooling
12) Remove radiator upper brackets.
6) Disconnect connectors of radiator main fan (A) and sub fan motor (B).
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13)  While slightly lifting radiator, slide it to left.
14)   Lift radiator up and away from vehicle.
2. TURBO MODEL S176058A
WARNING:
The radiator is pressurized. Wait until engine
cools down before working on the radiator.
1)  Set the vehicle on the lift.
2)   Disconnect battery ground cable.
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7) Disconnect oil cooler hoses from oil cooler pipes. (if equipped)
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3)   Lift-up the vehicle.
4)   Remove under cover.
5)   Drain engine coolant completely. <Ref. to CO-14, DRAINING OF ENGINE COOLANT, REPLACEMENT, Engine Coolant.>
8) Disconnect radiator outlet hose from thermostat cover.
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9)   Lower the vehicle.
10)   Disconnect over flow hose.
CO-26
RADIATOR
Cooling
11) Remove reservoir tank.
B: INSTALLATION
S176058A11
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1. NON-TURBO MODEL
1) Attach radiator mounting cushions to pins on the lower side of radiator.
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12) Remove V-belt covers.
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2) Install radiator while fitting radiator pins to cush­ions.
NOTE:
Fit pins on lower side of radiator into cushions on
body side.
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13) Disconnect radiator inlet hose (A) and water tank hose (B) from radiator.
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3) Install radiator brackets and tighten bolts.
Tightening torque:
18 Nm (1.8 kgf-m, 13.0 ft-lb)
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14) Remove radiator upper brackets.
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15)  While slightly lifting radiator, slide it to left.
16)   Lift radiator up and away from vehicle.
CO-27
RADIATOR
Cooling
4) Connect radiator inlet hose.
9) Connect connectors to radiator main fan motor (A) and sub fan motor (B).
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5) Install reservoir tank.
Tightening torque:
4.9 Nm (0.50 kgf-m, 3.6 ft-lb)
10)   Install under cover.
11)   Lower the vehicle.
12)   Install V-belt covers.
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6)   Lift-up the vehicle.
7)  Connect radiator outlet hose (A).
8)  Connect ATF cooler hoses (B). (AT vehicles only)
13) Connect battery ground cable.
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14)   Fill coolant. <Ref. to CO-14, FILLING OF ENGINE COOLANT, REPLACEMENT, Engine Coolant. >
15)  Check ATF level. <Ref. to AT-9, INSPECTION, Automatic Transmission Fluid.>
CO-28
RADIATOR
Cooling
2. TURBO MODEL
S176058A1102
4) Install reservoir tank.
Tightening torque:
4.9 Nm (0.50 kgf-m, 3.6 ft-lb)
1) Attach radiator mounting cushions (A) to pins on the lower side of radiator under cover (B).
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2) Install radiator brackets and tighten bolts.
Tightening torque:
18 Nm (1.8 kgf-m, 13.0 ft-lb)
5)  Connect over flow hose.
6)   Lift-up the vehicle.
7)  Connect connectors to radiator main fan motor (A) and sub fan motor (B).
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3) Connect radiator inlet hose (A) and water tank hose (B).
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8) Connect oil cooler hoses. (if equipped)
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CO-29
RADIATOR
Cooling
9) Connect radiator outlet hose.
C: INSPECTION
S176058A10
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1) Remove radiator cap, top off radiator, and attach tester to radiator in place of cap. - Non-Turbo model
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10)   Install under cover.
11)   Lower the vehicle.
12)   Install V-belt covers.
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- Turbo model
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13) Connect battery ground cable.
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2) Apply a pressure of 157 kPa (1.6 kg/cm2, 23 psi) to radiator to check if:
(1)   Engine coolant leaks at/around radiator.
(2)   Engine coolant leaks at/around hoses or connections.
CAUTION:
-  Engine should be off.
-  Wipe engine coolant from check points in advance.
-  Be careful to prevent engine coolant from spurting out when removing tester.
-  Be careful also not to deform filler neck of radiator when installing or removing tester.
14) Fill coolant. <Ref. to CO-14, FILLING OF ENGINE COOLANT, REPLACEMENT, Engine Coolant. >
CO-30