GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
1. General Description S185001
A: SPECIFICATIONS S185001E49
Model
Fuel tank
Capacity
60 €(15.9 US gal, 13.2 Imp gal)
Location
Under rear seat
Fuel pump
Type
Impeller
Shutoff discharge pressure
450 — 677 kPa (4.59 — 6.9 kg/cm2, 65.27 — 98.2 psi)
Discharge flow
More than 130 € (34.3 US gal, 28.6 Imp gal)/h [12 V at 300 kPa (3.06 kg/cm2, 43.5 psi)]
Fuel filter
Cartridge type
FU(DOHC TURBO)-2
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
MEMO:
FU(DOHC TURBO)-3
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
B: COMPONENT
S185001A05
1. INTAKE MANIFOLD
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S2M2173A
FU(DOHC TURBO)-4
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
(1)
Fuel pipe ASSY
(13) Accelerator cable bracket
Tightening torque: N-m (kgf-m, ft-lb)
(2)
Fuel hose
(14) Fuel injector
T1: 5(0.50, 3.7)
(3) (4)
Clip Purge control solenoid valve
(15) Insulator (16) Fuel injector pipe
T2: 6.4 (0.65, 4.7)
(5)
Vacuum hose
(17) Pressure regulator
T3: 8.25 (0.84, 6.1)
(6)
Vacuum control hose
(18) Pressure regulator hose
T4: 16 (1.63, 11.8)
(7)
Purge valve
(19) Blow-by hose stay
T5: 17(1.73, 12.5)
(8)
Purge hose
(20) Intake manifold
T6: 19 (1.94, 14.0)
(9)
Intake manifold gasket
(21) Wastegate control solenoid valve
T7: 25 (2.55, 18.4)
(10)
Guide pin
ASSY
(11)
Tumble generator valve ASSY
(22) Nipple
(12) Tumble generator valve gasket
(23) Fuel pipe protector
FU(DOHC TURBO)-5
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
2. AIR INTAKE SYSTEM
S185001A0502
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(1)    Gasket
(2)    Throttle position sensor
(3)    Idle air control solenoid valve
(4)    Throttle body
(5) Pressure sensor
Tightening torque: N-m (kgf-m, ft-lb) T1: 1.6 (0.16, 1.2) T2: 2.8 (0.29, 2.1) T3: 22 (2.2, 16)
FU(DOHC TURBO)-6
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
3. CRANKSHAFT POSITION, CAMSHAFT POSITION AND KNOCK SENSORS
S185001A0503
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(1)    Crankshaft position sensor
(2)    Knock sensor
(3)    Camshaft position sensor
Tightening torque: N-m (kgf-m, ft-lb) T1: 6.4 (0.65, 4.7) T2: 24 (2.4, 17.4)
FU(DOHC TURBO)-7
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
4. FUEL TANK
S185001A0504
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S2M2152A
FU(DOHC TURBO)-8
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
(1)
Heat sealed cover
(13)
Evaporation hose B
(2)
Fuel tank band
(14)
Joint pipe
(3)
Protector LH
(15)
Evaporation hose C
(4)
Protector RH
(16)
Evaporation pipe ASSY
(5)
Fuel tank
(17)
Evaporation hose D
(6)
Fuel pump gasket
(18)
Evaporation hose E
(7)
Fuel pump ASSY
(19)
Fuel return hose A
(8)
Fuel level snsor
(20)
Retainer
(9)
Fuel cut valve gasket
(21)
Quick connector
(10)
Fuel cut valve
(22)
Evaporation hose F
(11)
Evaporation hose A
(23)
Fuel pipe ASSY
(12)
Clip
(24)
Evaporation hose G
(25)  Fuel return hose B
(26)  Fuel sub level sensor gasket
(27)  Jet pump filter
(28)  Fuel sub level sensor
(29)  Evaporation hose H
(30)  Evaporation hose I
Tightening torque: N-m (kgf-m, ft-lb) T1: 4.4 (0.45, 3.3) T2: 7.4 (0.75, 5.4) T3: 33 (3.4, 25)
FU(DOHC TURBO)-9
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
5. FUEL LINE
S185001A0505
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S2M2153A
FU(DOHC TURBO)-10
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
(1)
Clip
(13) Canister hose A
(2)
Fuel delivery hose A
(14) Canister
(3)
Fuel filter bracket
(15) Canister bracket plate
(4)
Fuel filter holder
(16) Cushion
(5)
Fuel filter cup
(17) Canister bracket spacer
(6)
Fuel filter
(18) Rear canister bracket
(7)
Evaporation hose A
(19) Two-way valve return hose
(8)
Fuel damper
(20) Two-way valve
(9)
Fuel delivery hose B
(21) Two-way valve drain hose A
(10)
Fuel return hose
(22) Connector
(11)
Fuel pipe ASSY
(23) Two-way valve drain hose B
(12)
Grommet
(24) Clamp
(25)  Front canister bracket
(26)  Evaporation hose B
(27)  Roll over valve bracket
(28)  Roll over valve
(29)  Evaporation hose C
(30)  Evaporation pipe
(31)  Canister hose B
Tightening torque: N-m (kgf-m, ft-lb) T1: 23 (2.34, 17.0)
FU(DOHC TURBO)-11
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
6. FUEL FILLER PIPE
S185001A0506
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(1)    Fuel filter pipe ASSY
(2)    Evaporation hose holder
(3)    Clamp
(4)    Clamp
(5)    Air vent hose
(6)    Air vent pipe
(7)    Air vent pipe holder
(8)    Filler pipe packing
(9)    Filler ring
(10)  Filler cap
(11) Fuel pipe protector
Tightening torque: N-m (kgf-m, ft-lb) T: 7.5 (0.76, 5.5)
FU(DOHC TURBO)-12
GENERAL DESCRIPTION
Fuel Injection (Fuel Systems)
C: CAUTION
S185001A03
•   Be careful not to burn your hands, because each part on the vehicle is hot after running.
•   Be sure to tighten fasteners including bolts and nuts to the specified torque.
•   Place shop jacks or safety stands at the speci­fied points.
•   Before disconnecting electrical connectors of sensors or units, be sure to disconnect negative terminal from battery.
•   Place "NO FIRE" signs near the working area.
•   Be careful not to spill fuel on the floor.
•  Wear working clothing, including a cap, protec­tive goggles, and protective shoes during opera­tion.
•   Remove contamination including dirt and corro­sion before removal, installation or disassembly.
•   Keep the disassembled parts in order and pro­tect them from dust or dirt.
•   Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation, disassembly, and replace­ment.
D: PREPARATION TOOL
S185001A17
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
REMARKS
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24082AA150 (Newly adopted tool)
CARTRIDGE
Troubleshooting for electrical system.
B2M3876
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22771AA030
SELECT MONITOR KIT
Troubleshooting for electrical systems.
•  English: 22771AA030 (Without printer)
•  German: 22771AA070 (Without printer)
•  French: 22771AA080 (Without printer)
•  Spanish: 22771AA090 (Without printer)
B2M3877
FU(DOHC TURBO)-13