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Sound increases as engine speed increases.
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• Valve mechanism is defective. • Incorrect valve clearance • Worn valve rocker • Worn camshaft • Broken valve spring
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• Worn crankshaft main bearing • Worn connecting rod bearing (big end)
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• Loose flywheel mounting bolts • Damaged engine mounting
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High-pitched clank (Spark knock)
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Sound is noticeable when accelerating with an overload.
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• Ignition timing advanced • Accumulation of carbon inside combustion chamber • Wrong spark plug • Improper gasoline
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Clank when engine speed is medium (1,000 to 2,000 rpm).
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Sound is reduced when fuel injector connector of noisy cylinder is disconnected. (NOTE*)
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• Worn crankshaft main bearing • Worn bearing at crankshaft end of connecting rod
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Knocking sound when engine is operating under idling speed and engine is warm
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Sound is reduced when fuel injector connector of noisy cylinder is disconnected. (NOTE*)
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• Worn cylinder liner and piston ring • Broken or stuck piston ring • Worn piston pin and hole at piston end of connecting rod
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Sound is not reduced if each fuel injector connector is disconnected in turn. (NOTE*)
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• Unusually worn valve lifter • Worn cam gear • Worn camshaft journal bore in crankcase
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• Insufficient generator lubrication
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• Defective generator brush and rotor contact
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Gear scream when starting engine
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• Defective ignition starter switch • Worn gear and starter pinion
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Sound like polishing glass with a dry cloth
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• Loose drive belt • Defective water pump shaft
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• Loss of compression • Air leakage in air intake system, hoses, connections or manifolds
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• Loose timing belt • Belt contacting case/adjacent part
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• Incorrect valve clearance
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