ACCELERATOR PEDAL
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Speed Control Systems
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- SOHC model
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2. Accelerator Pedal
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S177005
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A: REMOVAL S177005A18
1. LHD MODEL S177005A1801
1) Disconnect ground cable from battery.
2) Remove lock nut from accelerator cable bracket.
3) Separate accelerator cable from bracket.
4) Remove accelerator cable end from throttle cam.
5) Disconnect accelerator cable from throttle body.
CAUTION:
Be careful not to kink accelerator cable.
- SOHC model
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- DOHC TURBO model
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(A) Toe board
(B) Accelerator cable
(C) To accelerator pedal
(D) Brake booster
(E) Clip
7) Remove instrument panel lower cover from instrument panel, and connector.
8) Disconnect connector from kick-down switch. (AT model)
9) Remove brake and clutch pedal bracket. <Ref. to BR-54, REMOVAL, Brake Pedal.>
10) Disconnect accelerator cable from accelerator pedal lever.
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- DOHC TURBO model
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(A) Lock nut
(B) Accelerator cable bracket
(C) Accelerator cable
(D) Throttle cam
6) Remove clip inside engine compartment.
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(1) Slot type screwdriver
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SP-5
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ACCELERATOR PEDAL
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Speed Control Systems
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11) Working inside engine compartment, remove casing cap out of the toe board by turning it clockÂwise.
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- DOHC TURBO model
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(A) Lock nut
(B) Accelerator cable bracket
(C) Accelerator cable
(D) Throttle cam
6) Remove clip inside engine compartment. - SOHC model
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12) Pull out the cable from the toe board hole.
13) Remove accelerator pedal connecting bolt from accelerator pedal bracket.
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2. RHD MODEL
1) Disconnect ground cable from battery.
2) Remove lock nut from accelerator cable bracket.
3) Separate accelerator cable from bracket.
4) Remove accelerator cable end from throttle cam.
5) Disconnect accelerator cable from throttle body.
CAUTION:
Be careful not to kink accelerator cable.
- SOHC model
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- DOHC TURBO model
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(A) Toe board
(B) Accelerator cable
(C) To accelerator pedal
(D) Brake booster
(E) Clip
7) Remove instrument panel lower cover from instrument panel, and connector.
8) Disconnect connector from kick-down switch. (AT model)
9) Remove clevis pin which secures brake pedal to brake booster operating rod. Also disconnect electrical connectors (for stop light switch, etc.).
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SP-6
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ACCELERATOR PEDAL
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Speed Control Systems
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10) Disconnect accelerator cable from accelerator pedal lever.
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13) Remove nuts and bolts which secure pedal bracket.
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(1) Slot type screwdriver
11) Remove the casing cap out of the toe board by turning it clockwise.
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(1) Accelerator pedal
(2) Brake pedal
B: INSTALLATION
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S177005A11
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(1) Accelerator cable
(2) Toe board hole
(3) Casing cap
12) Pull out the cable from the toe board hole.
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Install in the reverse order of removal.
CAUTION:
- If cable clamp is damaged, replace it with a new one.
- Never fail to cover outer cable end with boot.
- Be careful not to kink accelerator cable.
- Always use new clevis pins. (RHD model only)
- Make sure that holder and casing cap are securely connected.
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SP-7
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ACCELERATOR PEDAL
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Speed Control Systems
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C: DISASSEMBLY
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S177005A06
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2) Pull out the spring pin, and then remove the accelerator pedal from the accelerator pedal lever.
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1) Remove the clip, and then remove the accelÂerator pedal from the bracket.
- LHD model
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(1) Accelerator bracket
(2) Stopper
(3) Bushing
(4) Clip
(5) Accelerator spring
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(6) Accelerator pedal spring
(7) Accelerator pedal lever
(8) Spring pin
(9) Accelerator pedal
(10) Accelerator stopper
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(11) Accelerator plate
(12) Clip
(13) Kick-down switch (AT model)
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SP-8
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ACCELERATOR PEDAL
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Speed Control Systems
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- RHD model
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(13) Brake spacer
(14) Brake pedal
(15) Spacer
(16) Clevis pin
(17) Brake pedal pad
(18) Snap pin
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SP-9
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ACCELERATOR PEDAL
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Speed Control Systems
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F: ADJUSTMENT
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S177005A01
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D: ASSEMBLY
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S177005A02
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Assemble in the reverse order of disassembly.
CAUTION:
Clean and apply grease to spacer and inside
bore of a accelerator pedal.
E: INSPECTION S177005A10
1. ACCELERATOR PEDAL
S177005A1001 Lightly move pedal pad in lateral the direction to ensure pedal deflection is in specified range.
CAUTION:
If excessive deflection is noted, replace bushÂing and clip with new ones.
Deflection of accelerator pedal: Service limit
5.0 mm (0.197 in) or less
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1) Check pedal stroke and free play by operating accelerator pedal by hand. If it is not within specified value, adjust it by turnÂing nut connecting accelerator cable to throttle body.
Free play at pedal pad: L
1 - 4mm (0.04 - 0.16 in)
Stroke at pedal pad: A
50 - 55 mm (1.97 - 2.17 in)
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2. KICK-DOWN SWITCH
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S177005A1002
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If kick-down switch does not operate properly (or if it does not stop at the specified position), replace with a new one.
Specified position: A
2+1.5/0 mm (0.079 +0.059/0 in)
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(A) Accelerator pedal
(B) Accelerator pedal bracket
Accelerator cable lock nut tightening torque: 14 Nm (1.4 kgf-m, 10.1 ft-lb)
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SP-10
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ACCELERATOR PEDAL
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Speed Control Systems
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2) Check to ensure the kick-down switch operates at the specified value in relation to the stroke of the accelerator pedal.
If it is not in specified value, adjust it by adjusting position of kick-down switch.
CAUTION:
Be careful not to rotate kick-down switch.
Kick-down switch stroke: A 48±1 mm (1.89±0.04 in)
Kick-down switch tightening torque: 8 Nm (0.8 kgf-m, 5.8 ft-lb)
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SP-11
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