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8) Remove pitching stopper.
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1) Set the vehicle on lift arms.
2) Remove front wheels.
3) Disconnect battery ground cable.
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9) Remove radiator upper brackets.
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4) Remove air intake duct and air cleaner case. (Non-Turbo model)
<Ref. to IN(SOHC)-8, REMOVAL, Air Intake Duct.> and <Ref. to IN(SOHC)-7, REMOVAL, Air Cleaner Case.>
5) Disconnect connector from mass air flow senÂsor. (Turbo model)
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10) Support engine with a lifting device and wire ropes.
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6) Remove air intake boot and air cleaner upper cover. (Turbo model)
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11) Lift-up the vehicle.
CAUTION:
At this time, raise up wire ropes.
12) Remove under cover.
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7) Remove intercooler (Turbo model) <Ref. to IN(DOHCTURBO)-10, REMOVAL, Intercooler.>
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13) Drain engine oil.
Set container under the vehicle, and remove drain
plug from oil pan.
- Non-Turbo model
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(A) Gasket
(B) Drain plug
14) Remove front and center exhaust pipes. (Non-Turbo model) <Ref. to EX(SOHC)-5, REMOVAL, Front Exhaust Pipe.> or <Ref. to EX(SOHCw/ oOBD)-6, REMOVAL, Front Exhaust Pipe.>
15) Remove nuts which install front cushion rubÂber onto front crossmember.
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16) Remove bolts which install oil pan on cylinder block while raising up engine.
17) Insert oil pan cutter blade between cylinder block-to-oil pan clearance.
CAUTION:
Do not use a screwdriver or similar tool in
place of oil pan cutter.
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4) Tighten bolts which install oil pan onto engine block.
Tightening torque:
5 Nm (0.5 kgf-m, 3.6 ft-lb)
- Non-Turbo model
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CAUTION:
Before installing oil pan, clean sealant from oil
pan and engine block.
1) Install baffle plate.
Tightening torque:
6.4 Nm (0.65 kgf-m, 4.7 ft-lb)
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2) Install oil strainer onto baffle plate.
CAUTION:
Replace O-ring with a new one.
Tightening torque:
10 Nm (1.0 kgf-m, 7 ft-lb)
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5) Lower engine onto front crossmember.
6) Tighten nuts which install front cushion rubber onto front crossmember.
Tightening torque:
69 Nm (7.0 kgf-m, 51 ft-lb)
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3) Apply fluid packing to mating surfaces and install oil pan.
Fluid packing:
THREE BOND 1215 or equivalent
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7) Install front and center exhaust pipes. (Non-Turbo model)
<Ref. to EX(SOHC)-6, INSTALLATION, Front Exhaust Pipe.> or <Ref. to EX(SOHCw/oOBD)-7, INSTALLATION, Front Exhaust Pipe.>
CAUTION:
Always use the new gaskets.
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12) Install radiator upper brackets.
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13) Install air intake duct and air cleaner case. (Non-Turbo model)
<Ref. to IN(SOHC)-7, INSTALLATION, Air Cleaner Case.> and <Ref. to IN(SOHC)-8, INSTALLATION, Air Intake Duct.>
14) Install intercooler. (Turbo model) <Ref. to IN(DOHC TURBO)-10, INSTALLATION, Inter-cooler.>
15) Install air intake boot and air cleaner upper cover. (Turbo model)
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8) Install under cover.
9) Lower the vehicle.
CAUTION:
At this time, lower lifting device and release
steel cables.
10) Remove lifting device and steel cables.
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16) Connect connector to mass air flow sensor. (Turbo model)
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11) Install pitching stopper.
Tightening torque:
T1: 50 Nm (5.1 kgf-m, 37 ft-lb) T2: 58 Nm (5.9 kgf-m, 43 ft-lb)
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17) Install front wheels.
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18) Connect battery ground cable.
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19) Fill engine oil. <Ref. to LU-10, INSPECTION, Engine Oil.>
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By visual check make sure oil pan, oil strainer, oil strainer stay and baffle plate are not damaged.
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