ENGINE ASSEMBLY
Mechanical
9. Engine Assembly
S153079
(3) Disconnect A/C pressure hoses from A/C compressor.
A: REMOVAL
S153079A18
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1)  Set the vehicle on lift arms.
2)  Open front hood fully and support with stay.
3)   Release fuel pressure. <Ref. to FU(SOHC)-52, RELEASING OF FUEL PRESSURE, OPERATION, Fuel.> or <Ref. to FU(SOHCw/ oOBD)-41, RELEASING OF FUEL PRESSURE, OPERATION, Fuel.>
4)   Remove filler cap.
5)   Disconnect battery ground terminal.
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12) Remove air cleaner case stay. - MT model
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6)   Remove air intake duct and air cleaner case. <Ref. to IN(SOHC)-8, REMOVAL, Air Intake Duct.> and <Ref. to IN(SOHC)-7, REMOVAL , Air Cleaner Case.>
7)   Remove canister and bracket. (Without OBD)
- AT model
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8)   Remove under cover.
9)   Remove radiator from vehicle. <Ref. to CO-25, REMOVAL, Radiator.>
10)   Remove ATF cooler pipe from cylinder head. <Ref. to AT-49, REMOVAL, ATF Cooler Pipe and Hose.>
11)  Collect refrigerant, and remove pressure hoses. (With A/C)
(1)   Place and connect the attachment hose to the refrigerant recycle system.
(2)  Collect refrigerant from A/C system.
13) Disconnect the following connectors and cables.
(1) Front oxygen (A/F) sensor connector (With
OBD)
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ME(SOHC)-32
ENGINE ASSEMBLY
Mechanical
(2) Front oxygen sensor connector (Without OBD)
(5) Generator connector, terminal and A/C compressor connector
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(3) Engine ground terminal
(A)    Generator connector and terminal
(B)    A/C compressor connector
(6) Accelerator cable and cruise control cable
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(4) Engine harness connectors
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(A)    Accelerator cable
(B)    Cruise control cable
(7) Pressure switch
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ME(SOHC)-33
ENGINE ASSEMBLY
Mechanical
(8) Engine control module connector
(3) Remove pipe with bracket from intake mani­fold.
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14) Disconnect the following hoses. (1) Brake booster vacuum hose
(4) Remove bolts which install power steering pump from bracket.
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(2) Heater inlet outlet hose
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(5)   Remove bolt which installs power steering pump bracket on cylinder head.
(6)   Place power steering pump on the right side wheel apron.
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15) Remove power steering pump from bracket.
(1)   Remove resonator chamber.
(2)   Loosen lock bolt and slider bolt, and remove front side V-belt.<Ref. to ME(SOHC)-42, FRONT SIDE BELT, REMOVAL, V-belt.>
16) Remove front and center exhaust pipe. <Ref. to EX(SOHC)-5, REMOVAL, Front Exhaust Pipe.> or <Ref. to EX(SOHCw/oOBD)-6, REMOVAL, Front Exhaust Pipe.>
ME(SOHC)-34
ENGINE ASSEMBLY
Mechanical
17) Remove nuts which hold lower side of trans­mission to engine.
20) Remove pitching stopper.
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21) Disconnect fuel delivery hose, return hose and evaporation hose.
CAUTION:
-  Disconnect hose with its end wrapped with cloth to prevent fuel from splashing.
-  Catch fuel from hose into container.
18) Remove nuts which install front cushion rub­ber onto front crossmember.
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19) Separate torque converter clutch from drive plate. (AT model)
(1)   Lower the vehicle.
(2)   Remove service hole plug.
(3)   Remove bolts which hold torque converter clutch to drive plate.
(4)   Remove other bolts while rotating the engine using ST.
ST 499977100 CRANK PULLEY WRENCH
22) Support engine with a lifting device and wire ropes.
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ME(SOHC)-35
ENGINE ASSEMBLY
Mechanical
23) Support transmission with a garage jack.
CAUTION:
Before moving engine away from transmission, check to be sure no work has been overlooked. Doing this is very important in order to facili­tate re-installation and because transmission lowers under its own weight.
(4) Slowly move engine away from engine compartment.
CAUTION:
Be careful not to damage adjacent parts or
body panels with crank pulley, oil level gauge,
etc.
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27) Remove front cushion rubbers.
24) Separation of engine and transmission.
(1)   Remove starter. <Ref. to SC-5, REMOVAL, Starter. >
(2)   Remove bolts which hold upper side of transmission to engine.
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25) Install ST to torque converter clutch case. (AT
model)
ST 498277200 STOPPER SET
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26) Remove engine from vehicle.
(1)  Slightly raise engine.
(2)   Raise transmission with garage jack.
(3)  Move engine horizontally until main shaft is withdrawn from clutch cover.
ME(SOHC)-36
ENGINE ASSEMBLY
Mechanical
6) Install pitching stopper.
Tightening torque:
T1: 49 Nm (5.0 kgf-m, 36.2 ft-lb) T2: 57Nm (5.8 kgf-m, 42 ft-lb)
B: INSTALLATION
S153079A11
1)   Install front cushion rubbers.
Tightening torque:
34 Nm (3.5 kgf-m, 25.3 ft-lb)
2)   Install engine onto transmission.
(1) Position engine in engine compartment and align it with transmission.
CAUTION:
Be careful not to damage adjacent parts or
body panels with crank pulley, oil level gauge,
etc.
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7)   Remove ST from torque converter clutch case. (AT model)
NOTE:
Be careful not to drop the ST into the torque con­verter clutch case when removing ST.
ST 498277200 STOPPER SET
8)   Install starter. <Ref. to SC-6, INSTALLATION, Starter. >
9)   Install torque converter clutch onto drive plate. (AT model)
(1)  Tighten bolts which hold torque converter clutch to drive plate.
(2)  Tighten other bolts while rotating the engine by using ST.
CAUTION:
Be careful not to drop bolts into torque con­verter clutch housing.
ST 499977300 CRANK PULLEY WRENCH
Tightening torque:
25 Nm (2.5 kgf-m, 18.1 ft-lb)
(2) Apply a small amount of grease to spline of
main shaft. (MT model)
3) Tighten bolts which hold upper side of transmis­sion to engine.
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
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4) Remove lifting device and wire ropes.
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(3) Clog plug onto service hole. 10) Install power steering pump on bracket.
5) Remove garage jack.
ME(SOHC)-37
ENGINE ASSEMBLY
Mechanical
(1) Install power steering pump on bracket, and tighten bolts.
Tightening torque:
20.1 Nm (2.05 kgf-m, 14.8 ft-lb)
(5) Install resonator chamber.
Tightening torque:
33 Nm (3.4 kgf-m, 24.6 ft-lb)
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11) Tighten nuts which hold lower side of trans­mission to engine.
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
(2) Tighten bolt which installs power steering pump bracket, and install spark plug codes.
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(3) Connect power steering switch connector.
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12) Tighten nuts which install front cushion rubber onto crossmember.
Tightening torque:
85 Nm (8.7 kgf-m, 63 ft-lb)
CAUTION:
Make sure the front cushion rubber mounting
bolts (A) and locator (B) are securely installed.
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(4) Install front side V-belt, and adjust it. <Ref. to ME(SOHC)-42, FRONT SIDE BELT, INSTALLATION, V-belt.>
13)   Install front and center exhaust pipe.
<Ref. to EX(SOHC)-6, INSTALLATION, Front Exhaust Pipe.> and <Ref. to EX(SOHCw/oOBD)-7, INSTALLATION, Front Exhaust Pipe.>
14)  Connect the following hoses.
ME(SOHC)-38
ENGINE ASSEMBLY
Mechanical
(1)   Fuel delivery hose, return hose and evapo­ration hose
(2)   Heater inlet and outlet hoses
(3)   Brake booster vacuum hose
15)  Connect the following connectors.
(1)   Engine ground terminals
Tightening torque:
14 Nm (1.4 kgf-m, 10.1 ft-lb)
(2)   Engine harness connectors
(3)  Generator connector and terminal
(4)  A/C compressor connectors
(5)   Engine control module connector (Without OBD)
16)  Connect the following cables.
(1)  Accelerator cable
(2)  Cruise control cables (With cruise control)
CAUTION:
After connecting each cable, adjust them.
17)   Install air cleaner case stay.
Tightening torque:
16 Nm (1.6 kgf-m, 11.6 ft-lb)
18)   Install A/C pressure hoses.
<Ref. to AC-38, INSTALLATION, Flexible Hose.>
CAUTION:
Use new O-rings.
Tightening torque:
25 Nm (2.5 kgf-m, 18.1 ft-lb)
25)  Charge A/C system with refrigerant.
<Ref. to AC-20, OPERATION, Refrigerant Charg­ing Procedure.>
26)   Remove front hood stay, and close front hood.
27)  Take off the vehicle from lift arms.
C: INSPECTION
S153079A10
1)   Make sure pipes and hoses are installed cor­rectly.
2)   Make sure the engine coolant and ATF are at specified levels.
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19)   Install radiator to vehicle. <Ref. to CO-27, INSTALLATION, Radiator.>
20)   Install ATF cooler pipe to cylinder head. <Ref. to AT-50, INSTALLATION, ATF Cooler Pipe and Hose.>
21)   Install under cover.
22)   Install battery in the vehicle, and connect cables.
23)   Fill coolant.
<Ref. to CO-14, FILLING OF ENGINE COOLANT, REPLACEMENT, Engine Coolant.>
24)  Check ATF level and correct if necessary. (AT model)
<Ref. toAT-9, INSPECTION, Automatic Transmis­sion Fluid.>
ME(SOHC)-39