FUEL FILLER PIPE
Fuel Injection (Fuel Systems)
21. Fuel Filler Pipe
S155022
8) Remove fuel filler pipe protector.
A: REMOVAL
S155022A18
for_01_10_21-1.jpg
WARNING:
-  Place "NO FIRE" signs near the working area.
-  Be careful not to spill fuel on the floor.
1)   Release fuel pressure. <Ref. to FU(SOHC)-52, RELEASING OF FUEL PRESSURE, OPERATION, Fuel.>
2)  Open fuel filler flap lid and remove filler cap.
3)   Disconnect battery ground cable.
for_01_10_21-2.jpg
9) Separate evaporation hoses from clip of fuel filler pipe.
for_01_10_21-3.jpg
4) Remove screws holding packing in place.
for_01_10_21-4.jpg
10) Disconnect air vent hose from fuel filler pipe.
for_01_10_21-5.jpg
5)   Lift-up the vehicle.
6)   Remove rear right side wheel nuts.
7)   Remove rear right side wheel.
11) Remove bolts which hold fuel filler pipe bracket on body.
for_01_10_21-6.jpg
for_01_10_21-7.jpg
FU(SOHC)-58
FUEL FILLER PIPE
Fuel Injection (Fuel Systems)
12)   Loosen clamp and separate fuel filler hose (A) from fuel filler pipe.
13)  Move clip and separate air vent hose (B).
3) Align holes in fuel filler pipe neck and set cup (B), and tighten screws.
NOTE:
If edges of rubber packing are folded toward the
inside, straighten it with a screwdriver.
for_01_10_21-8.jpg
for_01_10_21-9.jpg
14)  Remove fuel filler pipe to under side of the vehicle.
15)   Remove air vent pipe together with clip from body.
4) Install air vent pipe.
for_01_10_21-10.jpg
for_01_10_21-11.jpg
5) Connect air vent hose to fuel filler pipe.
B: INSTALLATION
S155022A11
for_01_10_21-12.jpg
1)   Hold fuel filler flap open.
2)  Set fuel saucer (A) with rubber packing (C) and insert fuel filler pipe into hole from the inner side of apron.
for_01_10_21-13.jpg
FU(SOHC)-59
FUEL FILLER PIPE
Fuel Injection (Fuel Systems)
6) Insert fuel filler hose (A) approximately 35 to 40 mm (1.38 to 1.57 in) over the lower end of fuel filler pipe and tighten clamp.
CAUTION:
Do not allow clips to touch air vent hose (B)
and rear suspension crossmember.
9) Tighten bolts which hold evaporation hoses onto clip of fuel filler pipe.
for_01_10_21-14.jpg
for_01_10_21-15.jpg
10) Install fuel filler pipe protector.
for_01_10_21-16.jpg
7) Insert air vent hose approximately 25 to 30 mm (0.98 to 1.18 in) into the lower end of air vent pipe and hold clip.
L = 27.5±2.5 mm (1.083±0.098 in)
for_01_10_21-17.jpg
11) Install rear right wheel.
for_01_10_21-18.jpg
(1)     Hose
(2)     Clip
(3)     Pipe
8) Tighten bolt which holds fuel filler pipe bracket on body.
Tightening torque:
7.5 Nm (0.75 kgf-m, 5.4 ft-lb)
12)   Lower the vehicle.
13)  Tighten wheel nuts.
14)  Connect connector to fuel pump relay.
for_01_10_21-19.jpg
for_01_10_21-20.jpg
FU(SOHC)-60
FUEL FILLER PIPE
Fuel Injection (Fuel Systems)
15) Connect battery ground terminal.
for_01_10_21-21.jpg
FU(SOHC)-61