1. General Description

S155001

A: SPECIFICATIONS

S155001E49

Model

Fuel tank

Capacity

60 € (15.9 US gal, 13.2 Imp gal)

Location

Under rear seat

Fuel pump

Type

Impeller

Shutoff discharge pressure

373 - 677 kPa (3.8 - 6.9 kg/cm2, 54 - 98 psi)

Discharge flow

More than 65 € (17.2 US gal, 14.3 Imp gal)/h [12 V at 300 kPa (3.06 kg/cm2, 43.5 psi)]

Fuel filter

Cartridge type

B: COMPONENT 1. INTAKE MANIFOLD

S155001A05

for_01-112.jpg

S2M2151A

(1)    Intake manifold gasket

(2)    Fuel injector pipe RH

(3)    Fuel injector

(4)    O-ring

(5)    O-ring

(6)    O-ring

(7)    Plug (LHD model)

(8)    PCV valve

(9)    Purge control solenoid valve

(10)  Nipple (LHD model)

(11)  Intake manifold

(12)  Fuel injector pipe LH

(13)  Accelerator cable bracket

(14)  Intake air temperature and pressure sensor

(15)  O-ring

(16)  Plug cord holder LH

(17)  Plug cord holder RH

(18)  Fuel pipe ASSY

(19)  Fuel hose

(20)  Clip

(21)  Clip

(22)  Air assist injector solenoid valve

(23)  Air assist injector solenoid valve bracket

(24)  Guide pin

(25)  Atmospheric pressure sensor bracket

(26)  Atmospheric pressure sensor

(27)  Nipple (RHD model)

(28) Plug (RHD model)

Tightening torque: N-m (kgf-m, ft-lb) T1: 3.4 (0.35, 2.5) T2: 4.9 (0.50, 3.6) T3: 6.4 (0.65, 4.7) T4: 19 (1.9, 13.7) T5: 16 (1.6, 12) T6: 25 (2.6, 18.8) T7: 7.35(0.75, 5.421) T8: 17(1.7, 12) T9: 1.5(0.15, 1.1)

3. CRANKSHAFT POSITION, CAMSHAFT POSITION AND KNOCK SENSORS

S155001A0503

for_01-114.jpg

(1)    Crankshaft position sensor

(2)    Knock sensor

(3)    Camshaft position sensor

(4)    Camshaft position sensor support

Tightening torque: N-m (kgf-m, ft-lb) T1: 6.4 (0.65, 4.7) T2: 24 (2.4, 17.4)

4. FUEL TANK

S155001A0504

for_01-115.jpg

S2M2152A

(1)

Heat sealed cover

(13)

Evaporation hose B

(2)

Fuel tank band

(14)

Joint pipe

(3)

Protector LH

(15)

Evaporation hose C

(4)

Protector RH

(16)

Evaporation pipe ASSY

(5)

Fuel tank

(17)

Evaporation hose D

(6)

Fuel pump gasket

(18)

Evaporation hose E

(7)

Fuel pump ASSY

(19)

Fuel return hose A

(8)

Fuel level sensor

(20)

Retainer

(9)

Fuel cut valve gasket

(21)

Quick connector

(10)

Fuel cut valve

(22)

Evaporation hose F

(11)

Evaporation hose A

(23)

Fuel pipe ASSY

(12)

Clip

(24)

Evaporation hose G

(25)  Fuel return hose B

(26)  Fuel sub level sensor gasket

(27)  Jet pump filter

(28)  Fuel sub level sensor

(29)  Evaporation hose H

(30)  Evaporation hose I

Tightening torque: N-m (kgf-m, ft-lb) T1: 4.4 (0.45, 3.3) T2: 7.4 (0.75, 5.4) T3: 33 (3.4, 25)

5. FUEL LINE

S155001A0505

for_01-116.jpg

S2M2153A

(1)

Clip

(13) Canister hose A

(2)

Fuel delivery hose A

(14) Canister

(3)

Fuel filter bracket

(15) Canister bracket plate

(4)

Fuel filter holder

(16) Cushion

(5)

Fuel filter cup

(17) Canister bracket spacer

(6)

Fuel filter

(18) Rear canister bracket

(7)

Evaporation hose A

(19) Two-way valve return hose

(8)

Fuel damper

(20) Two-way valve

(9)

Fuel delivery hose B

(21) Two-way valve drain hose A

(10)

Fuel return hose

(22) Connector

(11)

Fuel pipe ASSY

(23) Two-way valve drain hose B

(12)

Grommet

(24) Clamp

(25)  Front canister bracket

(26)  Evaporation hose B

(27)  Roll over valve bracket

(28)  Roll over valve

(29)  Evaporation hose C

(30)  Evaporation pipe

(31)  Canister hose B

Tightening torque: N-m (kgf-m, ft-lb) T: 23 (2.34, 17.0)

6. FUEL FILLER PIPE

S155001A0506

for_01-117.jpg

(1)    Fuel filler pipe ASSY

(2)    Evaporation hose holder

(3)    Clamp

(4)    Clamp

(5)    Air vent hose

(6)    Air vent pipe

(7)    Air vent pipe holder

(8)    Filler pipe packing

(9)    Filler ring

(10)  Filler cap

(11) Fuel filler pipe protector

Tightening torque: N-m (kgf-m, ft-lb) T: 7.5 (0.76, 5.53)

C: CAUTION

S155001A03

-Wear working clothing, including a cap, protective goggles, and protective shoes during operation.

-   Remove contamination including dirt and corrosion before removal, installation or disassembly.

-   Keep the disassembled parts in order and protect them from dust or dirt.

-   Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation, disassembly, and replacement.

-   Be careful not to burn your hands, because each part on the vehicle is hot after running.

-   Be sure to tighten fasteners including bolts and nuts to the specified torque.

-   Place shop jacks or safety stands at the specified points.

-   Before disconnecting electrical connectors of sensors or units, be sure to disconnect negative terminal from battery.

-   Place "NO FIRE" signs near the working area.

-   Be careful not to spill fuel on the floor.

D: PREPARATION TOOL

S155001A17

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

for_01-118.jpg

24082AA150 (Newly adopted tool)

CARTRIDGE

Troubleshooting for electrical system.

B2M3876

for_01-119.jpg

22771AA030

SELECT MONITOR KIT

Troubleshooting for electrical systems.

-  English: 22771AA030 (Without printer)

-  German: 22771AA070 (Without printer)

-  French: 22771AA080 (Without printer)

-  Spanish: 22771AA090 (Without printer)

B2M3877